®COPYRIGHT 2000 THE ESAB GROUP, INC. LESSON VI 6.7.1.4 These filler metals may be used with all GMAW metal transfer modes.  The AWS mechanical properties and impact properties are established using argon plus 1-5% oxygen as a shielding gas.  Straight CO2 and argon-CO2 mixtures may be used.  These mixtures will produce welds with deeper penetration, although impact properties will be somewhat lower. 6.7.1.5 Welding low alloy high strength steels with the GMAW process requires that pre- heat, interpass, and post-weld temperatures be closely controlled to prevent cracking.  The low carbon filler metals designated by the letter “L” will provide greater resistance to cracking, and are more suitable when post-weld heat treatment is not practical or possible. 6.7.2 The Nickel Alloy Types (Ni) - The letters “Ni” designate that the filler metal is a nickel alloy wire for welding the nickel alloy steels.  The number following the letters designates the chemical composition of the wire.  Figure 10 shows only the amount of nickel required in the wire under this specification.  For complete chemical requirements, see AWS A5.28-96 Filler Metal Specification. 6.7.2.2 Figure 11 shows the mechanical property requirements for nickel alloy weld metals. Tensile Yield Strength Strength Elongation Impact AWS Class psi psi in 2", % Properties ER80S-B2 80,000 68,000 19 Not Required ER80S-B2L 80,000 68,000 19 Not Required ER90S-B3 90,000 78,000 17 Not Required ER90S-B3L 90,000 78,000 17 Not Required All values are mininums MECHANICAL PROPERTIES OF Cr - Mo WELD METAL FIGURE 9 Nickel AWS Class % by Weight ER80S-Ni1 0.80 - 1.10 ER80S-Ni2 2.00 - 2.75 ER80S-Ni3 3.00 - 3.75 NICKEL REQUIREMENTS NICKEL ALLOY SOLID BARE WIRES FIGURE 10 Tensile Yield Strength Strength Elongation Impact AWS Class psi psi in 2", Min. Properties ER80S-Ni1 20 ft-lb @ -50°F ER80S-Ni2 80,000 68,000 24 20 ft-lb @ -80°F ER90S-Ni3 20 ft-lb @ -100°F All values are mininums MECHANICAL PROPERTIES OF NICKEL ALLOY WELD METALS FIGURE 11 }











Lesson 1
The Basics of Arc Welding
Lesson 2
Common Electric
Arc Welding Processes
Lesson 3
Covered Electrodes for Welding
Mild Steels
Lesson 4
Covered Electrodes for Welding Low Alloy Steels
Lesson 5
Welding Filler Metals for Stainless Steels
Lesson 6
Carbon & Low Alloy
Steel Filler Metals -
GMAW,GTAW,SAW
Lesson 7
Flux Cored Arc Electrodes Carbon Low Alloy Steels
Lesson 8
Hardsurfacing Electrodes
Lesson 9
Estimating & Comparing Weld Metal Costs
Lesson 10
Reliability of Welding Filler Metals
Current
Chapter
Table of Contents
Go To Test
Print
Glossary
Search
Chapter

(Faster Download)
Turn Pages
Search
Document
(Slower Download)