© COPYRIGHT 2000 THE ESAB GROUP, INC. LESSON V 5.3.0.2 When certain alloy steels are cooled rapidly from above the transformation tempera- ture, a very hard brittle phase occurs.  This phase is called martensite.  Steels that contain 5- 15% chromium have this special characteristic.  Unless special care is used in welding such steels, they become crack sensitive.  These are the martensitic stainless steel alloys. 5.3.0.3 When more than 16% chromium is added to the steel, the room temperature crystal- line structure, ferrite, is stabilized and the steel remains in the ferritic condition at all tempera- tures.  Hence the name, ferritic stainless steel is applied to this alloy base. 5.4   AUSTENITIC STAINLESS STEELS Austenitic Stainless Steels are designated by a series of 300 numbers according to the Ameri- can Iron & Steel Institute (AISI).  Nominal compositions of some of the more important types are shown in Figure 7.  About 80% of the stainless steel welded is of the austenitic type. AISI No.    Chromium % Nickel % Molybdenum % Columbium % 301 17 7 302 18 9 304 19 10 309 23 13 310 25 20 316 17 12 2.5 317 19 13 3.5 347 18 11 1 MOST COMMON TYPES OF AUSTENITIC STAINLESS STEELS FIGURE 7 5.4.1 Carbide Precipitation - Many of the austenitic stainless steels are subject to the phenomenon of carbide precipitation.  At elevated temperatures in the range of 800-1600°F, the carbon content in excess of 0.02% migrates to the grain boundaries of the austenitic structure where it reacts with chromium to form chromium carbide.  If the chromium is tied up with the carbon, it is not available for corrosion resistance.  Thus, when the steel with carbide precipitation is exposed to a corrosive environment, intergranular corrosion results, allowing the grain boundaries to be eaten away.  Figure 8 shows how intergranular corrosion may take place in a tank holding a corrosive liquid.  Notice that the corrosion takes place only in the heat affected zone on the inside where the corrosive media is located, and there is no evidence of failure on the outside. 5.4.1.1 Carbide precipitation has no other effect on the steel, however, other than loss of corrosion resistance in the heat affected zone.  During welding, the heat-affected zones along the sides of the weld in austenitic stainless steel are exposed to the temperatures that cause carbide precipitation.







Lesson 1
The Basics of Arc Welding
Lesson 2
Common Electric
Arc Welding Processes
Lesson 3
Covered Electrodes for Welding
Mild Steels
Lesson 4
Covered Electrodes for Welding Low Alloy Steels
Lesson 5
Welding Filler Metals for Stainless Steels
Lesson 6
Carbon & Low Alloy
Steel Filler Metals -
GMAW,GTAW,SAW
Lesson 7
Flux Cored Arc Electrodes Carbon Low Alloy Steels
Lesson 8
Hardsurfacing Electrodes
Lesson 9
Estimating & Comparing Weld Metal Costs
Lesson 10
Reliability of Welding Filler Metals
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