© COPYRIGHT 2000 THE ESAB GROUP, INC. LESSON III





Lesson 1
The Basics of Arc Welding
Lesson 2
Common Electric
Arc Welding Processes
Lesson 3
Covered Electrodes for Welding
Mild Steels
Lesson 4
Covered Electrodes for Welding Low Alloy Steels
Lesson 5
Welding Filler Metals for Stainless Steels
Lesson 6
Carbon & Low Alloy
Steel Filler Metals -
GMAW,GTAW,SAW
Lesson 7
Flux Cored Arc Electrodes Carbon Low Alloy Steels
Lesson 8
Hardsurfacing Electrodes
Lesson 9
Estimating & Comparing Weld Metal Costs
Lesson 10
Reliability of Welding Filler Metals
h) E7018 electrodes are the more modern version of the low hydrogen electrode. The addition of considerable amounts of iron powder to the covering results in a smoother arc with less spatter.  This modern balance of covering ingredients results in a great improvement in arc stability, arc direction and ease of han- dling in all welding positions. i) E6020 electrodes have a coating that consists mainly of iron oxide, manga- nese compounds and silica.  They have a spray-type arc and produce a heavy slag that provides protection of the molten weld metal.  The molten weld metal is very fluid, limiting the use to flat or horizontal fillet welds. j) E6022 electrodes are for high speed, high current single pass welding of sheet metal.  They are not generally available today. k) E7024 electrodes have a coating similar to the E6012 and E6013 types, but have a very heavy coating that contains 50% iron powder by weight.  Run at relatively higher currents, the deposition rate is high.  Welds are limited to the flat and horizontal fillet positions.  Penetration is relatively low.  AC or DC, either polarity may be used. m) E6027 electrodes are also a high iron powder type, the coating consisting of 50% iron powder by weight.  Current may be AC or DC, either polarity.  The penetration is medium and the weld beads are slightly concave with good side wall fusion.  As with all high iron powder electrodes, deposition rate is high. n) E7028 electrodes are much like the E7018 electrodes except that the coating is heavier and contains 50% iron powder by weight.  Unlike the E7018 elec- trode, they are suitable for flat and horizontal fillet welding only.  Deposition rate is very high. o) E7048 electrodes are much like the E7018 electrodes except they are de- signed for exceptionally good vertical-down welding.
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