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Lesson 1
The Basics of Arc Welding
Lesson 2
Common Electric
Arc Welding Processes
Lesson 3
Covered Electrodes for Welding
Mild Steels
Lesson 4
Covered Electrodes for Welding Low Alloy Steels
Lesson 5
Welding Filler Metals for Stainless Steels
Lesson 6
Carbon & Low Alloy
Steel Filler Metals -
GMAW,GTAW,SAW
Lesson 7
Flux Cored Arc Electrodes Carbon Low Alloy Steels
Lesson 8
Hardsurfacing Electrodes
Lesson 9
Estimating & Comparing Weld Metal Costs
Lesson 10
Reliability of Welding Filler Metals
© COPYRIGHT 1998 THE ESAB GROUP, INC. LESSON II Gas Ions -  Shielding gas atoms that, in the presence of an electrical current, lose one or more electrons and therefore, carry a positive electrical charge.  The provide a more electrically conductive path for the arc between the electrode and the work piece. High Frequency -  (as applied to gas-tungsten arc welding) An alternating current consisting of over 50,000 cycles per second at high voltage, low amperage that is superimposed on the welding circuit in GTAW power sources.  It ionizes a path for non-touch arc starting and stabilizes the arc when welding with alternating current. Inert Gases -  Gases that are chemically inactive.  They do not readily combine with other elements. Flux -  In arc welding, fluxes are formulations that, when subjected to the arc, act as a cleaning agent by dissolving oxides, releasing trapped gases and slag and generally cleaning the weld metal by floating the impurities to the surface where they solidify in the slag covering.  The flux also serves to reduce spatter and contributes to weld bead shape.  The flux may be the coating on the electrode, inside the electrode as in flux cored types, or in a granular form as used in submerged arc welding. Current Density -  The amperes per square inch of cross-sectional area of an electrode.  High current density results in high electrode melt-off rate and a concentrated, deep penetrating arc. Slope or Slope Control -  A necessary feature in welding power sources used for short circuiting arc welding.  Slope Control reduces the short circuiting current each time the electrode touches the weld puddle (See Section 2.5.3). Inductance -  (as applies to short circuiting arc welding) A feature in welding power sources designed for short circuiting arc welding to retard the rate of current rise each time the electrode touches the weld puddle.