Lesson 1
The Basics of Arc Welding
Lesson 2
Common Electric
Arc Welding Processes
Lesson 3
Covered Electrodes for Welding
Mild Steels
Lesson 4
Covered Electrodes for Welding Low Alloy Steels
Lesson 5
Welding Filler Metals for Stainless Steels
Lesson 6
Carbon & Low Alloy
Steel Filler Metals -
GMAW,GTAW,SAW
Lesson 7
Flux Cored Arc Electrodes Carbon Low Alloy Steels
Lesson 8
Hardsurfacing Electrodes
Lesson 9
Estimating & Comparing Weld Metal Costs
Lesson 10
Reliability of Welding Filler Metals
© COPYRIGHT 1999 THE ESAB GROUP, INC. LESSON I, PART A 1.5.6 Normalizing - The main difference between normalizing and annealing is the method of cooling.   Normalized steel is heated to a temperature approximately 100° above where the microstructure transforms and then cooled in still air rather than in a furnace. 1.5.7 Heat Treatment Trade-Off - It must be noted that these various ways of control- ling the heating and cooling of metals can produce a desired property, but sometimes at the expense of another desirable property.  An example of this trade-off is evident in the fact that certain heat treatments can increase the strength or hardness of metal, but the same treatments will also make the metal less ductile or  more brittle, and therefore, susceptible to welding problems. 1.6 PROPERTIES OF METALS The usefulness of a particular metal is determined by the climate and conditions in which it will be used.  A metal that is stamped into an automobile fender must be softer and more pliable than armor plate that must withstand an explosive force, or the material used for an oil rig on  the Alaska North Slope must perform in a quite different climate than a steam boiler.  It becomes obvious that before a material is recommended for a specific use, the physical and mechanical properties of that metal and the weld metal designed to join it must be evaluated.  Some of the more important properties of metals and the means of evaluation are as follows: 1.6.1 Tensile Strength - Tensile strength is one of the most important determining factors in selecting a metal, especially if it is to be a structural member, part of a machine, or part of a pressure vessel. 1.6.1.1 The tensile test is performed as shown in Figure 4.  The test specimen is machined to exact standard dimensions and clamped into the testing apparatus at both ends.  The specimen is then pulled to the point of fracture and the data recorded. 1.6.1.2 The tensile strength test gives us 4 primary pieces of information:  (1) Yield Strength, (2) Ultimate Tensile Strength, (3) Elongation, and (4) Reduction in Area. FIGURE 4 RECORDING DIAL TEST SPECIMEN FORCE TENSILE TESTING APPARATUS

 

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