3 Fundamentals of Tig Welding The power source for TIG welding may be either a.c. or d.c. However, certain distinctive weld characteristics obtained with each type often make one or the other better suited to a specific application. Table 1-1 provides a handy guide to the type of current you should use for a given job. An explanation of the effects produced by the two types of current, together with the reason for high-frequency stabilization of altering current follows: Table 1-1 – Current Selection for ”TIG” Welding
ALTERNATING
DIRECT
CURRENT*
CURRENT
With High-
Frequency
STRAIGHT
REVERSE
MATERIAL
Stabilization
POLARITY
POLARITY
Magnesium up to 1/8 in. thick 1 N.R. 2 Magnesium above 3/16 in. thick 1 N.R. N.R. Magnesium Castings 1 N.R. 2 Aluminum up to 3/32 in. thick 1 N.R. 2 Aluminum over 3/32 in. thick 1 N.R. N.R. Aluminum Castings 1 N.R. N.R. Stainless Steel 2 1 N.R. Brass Alloys 2 1 N.R. Silicon Copper N.R. 1 N.R. Silver 2 1 N.R. Hastelloy Alloys 2 1 N.R. Silver Cladding 1 N.R. N.R. Hard-Facing 1 1 N.R. Cast Iron 2 1 N.R. Low Carbon Steel, 0.015 to 0.030 in. 2** 1 N.R. Low Carbon Steel, 0.030 to 0.125 in. N.R. 1 N.R. High Carbon Steel, 0.015 to 0.030 in. 2 1 N.R. High Carbon Steel, 0.030 in. and up 2 1 N.R. Deoxidized Copper*** N.R. 1 N.R. Titanium N.R. 1 N.R. KEY: 1. Excellent operation. 2. Good operation. N.R. Not recommended. *Where a.c. is recommended as a second choice, use about 25% higher current than is recommended for DCSP. **Do not use a.c. on tightly jigged part. ***Use brazing flux or silicon bronze flux for 1 /4-in. and thicker.
Introduction
Fundamentals
of TIG
DC Welding
AC Welding
Square Wave
AC Power
Safe
Practices
Fundamentals
of TIG
Welding
Prep for
Welding
Welding
Data
Handling
the Torch