General
Description
Joint
Design &
Preparation
Making the
Weld
Operating
Hints &
Procedures
Preparation For
Welding
Starting the
Controllable
Variables
Weld
19 The welding voltage has little effect on the amount of welding wire deposited; this is determined mainly by the welding current. The voltage principally determines the shape of the fusion zone and reinforcement. High welding voltage produces a wider, flatter, less deeply penetrated weld than low welding voltage. c. Welding Speed With any combination of welding current and voltage, the effects of changing the welding speed conform to a general pattern: If the welding speed is increased- a. Power or heat input per unit length of weld is decreased. b. Less welding wire is applied per unit length of weld. c. Consequently, there is less weld reinforcement. If the welding speed is decreased- a. Power or heat input per length of weld is increased. b. More welding wire is applied per unit length of weld. c. Consequently, there is more weld reinforcement. In addition to this pattern, welding speed may have another effect on the finished weld. Normally, only welding current affects the penetration of the weld. However, if the welding speed is decreased beyond a certain point, the penetration will also decrease. This is because a good portion of the molten weld puddle will be beneath the welding wire and the penetrating force of the arc will be cushioned by the puddle. Conversely, if the speed is increased beyond a certain point, the penetration will increase since the welding wire will precede the weld puddle. Continued on next page...