General
Description
Joint
Design &
Preparation
Making the
Weld
Operating
Hints &
Procedures
Definition of
Supporting
Molten Metal
Edge
Preparation
Terms
Joint Cleaning
Basic Joint
Types
29 face has several advantages. The square edges simplify assembly. Excellent penetration and reinforcement can be obtained and normal practical variations in voltage, current, welding speed, and edge preparation cause minimum damage to the backing. Relatively small quantities of wire are used because Vee preparation gives the desired penetration without excessive current and the volume of the Vee is considerably less than that required by other welding methods. With non-fusible backing, the root face dimension is 1/8 to 3/16-in. Root gap should not exceed 1/16-in. Fusible metallic backing is also used with this preparation with a root gap of at least 1/8-in. The single-Vee groove butt joint with root face and without external backing is also used for two pass welds where plate thickness exceeds 5/8-in. The first weld, usually the larger, is the backing weld made in the Vee side of the joint; the work is then turned over and the finishing weld made on the flat side. The finishing weld penetrates down into and refuses a portion of the backing weld to ensure complete penetration (Fig. 13). The root face is approximately 3/8-in. for all commercially welded plate thicknesses. The plate edges must be tightly butted (1/32-in. maximum gap) as with the square butt joint. When the welding composition is retained by a support below the joint, slightly greater root gaps are permissible; if the root gap exceeds 1/16- in., submerged arc welding flux should be tamped into the gap ahead of the weld. b) Single-Vee Groove Without Root Face (Fig. 12c.) The single-vee groove without root face is commonly used for nearly all thicknesses when using submerged arc backing flux. It is not commonly used below 3/8-in. thickness since adequate penetration can be obtained for these thicknesses without beveling. The single-vee groove butt joint without root face must always have weld backing since the mass of metal at the joint root is not sufficient to provide weld metal support. Reasonable misalignment in fit-up and variation in root gap can be tolerated when using submerged arc backing flux because the granular material will shift to accommodate them. Copper backing is not recommended because of the tendency of the weld metal to fuse to the backing piece. Fusible metallic backing is acceptable if there is no objection to its remaining as part of the completed weld.