Hard-
Surfacing,
Building
Fusion
Welding
Carbon
Welding
Non-Ferrous
Metals
Heating
& Heat
Treating
Braze
Welding
Welding
Cast Iron
Welding
Ferrous
Metals
Brazing
&
Soldering
Equipment
Set-Up
Operation
Equipment
For
OXY-Acet
Structure
of
Steel
Mechanical
Properties
of Metals
Oxygen
&
Acetylene
OXY-Acet
Flame
Physical
Properties
of Metals
How Steels
Are
Classified
Expansion
&
Contraction
Prep
For
Welding
OXY-Acet
Welding
& Cutting
Safety
Practices
Manual
Cutting
Oxygen
Cutting By
Machine
Appendices
Testing
&
Inspecting
2
Continued on next page...
Chemistry of the Flame
When acetylene is burned in air, the
end products are carbon dioxide (carbon plus oxygen) and water vapor
(hydrogen plus oxygen). A chemical
equation covering complete combustion reads like this: 2
C2H2 +
5 O2 = 4 CO2
+ 2 H2O In
everyday terms, this means that to burn two cubic feet of acetylene you must use
five cubic feet of oxygen, or 2- 1/2
times as much oxygen as acetylene. Yet we have just said that the neutral
flame is produced by burning a one- to-one
mixture of oxygen and acetylene, and that the neutral flame does not contain an
excess of either gas. This might
seem to be a bit of a contradiction, but it is not, since the equation given above
represents an over- simplification
of the combustion process. Actually, combustion in the oxy-acetylene flame takes
place in two distinct stages;
for the first, the oxygen is supplied by the mixture leaving the torch; for the
second, the oxygen is supplied by
the air around the flame. In
the first stage of combustion, the acetylene breaks down into carbon and hydrogen,
and the carbon reacts with the
oxygen to form carbon monoxide. In chemical terms: C2H2
+ O2 = 2 CO + H2
In words, this means that you need
one molecule of oxygen for each molecule of acetylene. A cubic foot of
acetylene contains the same number
of molecules as a cubic foot of oxygen.
In the second
stage of combustion, the carbon monoxide (CO) reacts with oxygen from the air
to form carbon dioxide
(CO2). The hydrogen reacts with oxygen from
the air to form water (H2O). The chemical
equations are these:
2 CO+O2=
2 CO2 2
H2 + O2
= 2 H2O (or, H2
+ O = H2O)