© COPYRIGHT 2000 THE ESAB GROUP, INC. LESSON VIII for long periods of time.  The lowest welding current, which produces good fusion with the base metal, should be used to minimize heat input.  Welding in one area for long periods of time should be avoided.   A skip-welding technique should be used.  This means that each succeeding pass  should be made  as far as possible  from the  preceding pass. 8.1.5.5 Preheating should only be used when the weldment has been exposed to tem- peratures below 50°F or when the weldment is massive.  Then preheat temperatures of 100°F should not be exceeded. Type of Steel % Carbon Preheat Temp. F Type of Steel % Carbon Preheat Temp. F PLAIN CARBON STEELS NICKEL-CHROMIUM STEELS Below 0.20 Up to 200 SAE 3115 0.15 200-400 0.20-0.30 200-300 SAE 3125 0.25 300-500 0.30-0.45 300-500 SAE 3130 0.30 400-700 0.45-0.80 500-800 SAE 3140 0.40 500-800 CARBON-MOLYBDENUM STEELS SAE 3150 0.50 600-900 0.10-0.20 300-500 SAE 3215 0.15 300-500 0.20-0.30 400-600 SAE 3230 0.30 500-700 0.30-0.35 500-800 SAE 3240 0.40 700-1000 MANGANESE STEELS SAE 3250 0.50 900-1100 Silicon Structural 0.35 300-500 SAE 3315 0.15 500-700 Medium Manganese 0.20-0.25 300-500 SAE 3325 0.25 900-1100 SAE 1330 0.30 400-600 SAE 3435 0.35 900-1100 SAE 1340 0.40 500-800 SAE 3450 0.50 900-1100 SAE 1350 0.50 600-900 LOW CHROMIUM-MOLYBDENUM STEELS 12% Manganese (Hadfield)* 1.25 Not Required 2.0% Cr, 0.5% Mo Up to 0.15 400-600 HIGH STRENGTH STEELS 2.0% Cr, 0.5% Mo 0.15-0.25 500-800 Manganese-Molybdenum 0.20 300-500 2.0% Cr, 1.0% Mo Up to 0.15 500-700 Chromium-Copper-Nickel 0.12 max. 200-400 2.0% Cr, 1.0% Mo 0.15-0.25 600-800 Chromium-Manganese 0.40 400-600 MEDIUM CHROMIUM-MOLYBDENUM STEELS NICKEL STEELS 5.0% Cr, 0.5% Mo Up to 0.15 500-800 SAE 2015 0.10-0.20 Up to 300 5.0% Cr, 0.5% Mo 0.15-0.25 600-900 SAE 2115 0.10-0.20 200-300 8.0% Cr, 1.0% Mo 0.15 max. 600-900 Nickel Steel 0.10-0.20 200-400 STAINLESS CHROMIUM STEELS SAE 2315 0.15 200-500 Type 410 300-500 300-500 SAE 2320 0.20 200-500 Type 430 300-500 300-500 SAE 2330 0.30 300-600 Type 446 300-500 300-500 SAE 2340 0.40 400-700 STAINLESS CHROMIUM-NICKEL STEELS MOLYBDENUM STEELS 18-8 Type 304 0.07 SAE 4140 0.40 600-800 25-12 Type 309 0.07 Usually do SAE 4340 0.40 700-900 25-20 Type 310 0.1 not require SAE 4615 0.15 400-600 18-8 Columbium preheat but SAE 4630 0.30 500-700      Type 347* 0.07 it may be SAE 4640 0.40 600-800 18-8 Molybdenum desirable to SAE 4820 0.20 600-800      Type 316* 0.07 heat to 32  F 18-8 Molybdenum      Type 317 0.07 RECOMMENDED PREHEAT TEMPERATURES FIGURE 7 * When ambient temperature is below 50°F, preheat to 100°F. Interpass temperatures over 500°F should be avoided.
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Lesson 1
The Basics of Arc Welding
Lesson 2
Common Electric
Arc Welding Processes
Lesson 3
Covered Electrodes for Welding
Mild Steels
Lesson 4
Covered Electrodes for Welding Low Alloy Steels
Lesson 5
Welding Filler Metals for Stainless Steels
Lesson 6
Carbon & Low Alloy
Steel Filler Metals -
GMAW,GTAW,SAW
Lesson 7
Flux Cored Arc Electrodes Carbon Low Alloy Steels
Lesson 8
Hardsurfacing Electrodes
Lesson 9
Estimating & Comparing Weld Metal Costs
Lesson 10
Reliability of Welding Filler Metals