9 All-State Shield-Free Plus® SP Self-Shielding Flux-cored Welding Wire Incredibly Small .030 (.8mm) and .035 (.9mm) All Position — DC Straight Polarity (Electrode – ) General Characteristics A breakthrough in welding technology, .030" (.8mm) and .035" (.9mm) flux cored wires with no gas requirement. For single pass all position welding of mild steels. Excellent bead appearance, good wetting action, low spatter, full yet easy-to-remove slag cover. High travel speed allows higher deposition rate than gas shielded metal arc electrodes. Smooth arc action and weld edges. Typical Applications Ideal for thin gauged galvanized and mild steels. Use on lap and fillet welds for auto body repair and sheet metal work. Welds steels as thin as 20 gauge. Also performs well on light to moderately rusty steels. Welds over oil, grease, and mill scale. Qualities Tensile strength up to 76,000 psi (53.45 kgs/mm2). .035" (.9mm) welds steels as thin as 18 gauge. .030" (.8mm) welds steels as thin as 20 gauge. AWS A5.20, Class E71T-GS Procedures Weld using direct current, electrode negative (DC straight polarity). .035" at 120-130 amps, 16 volts, 176 ipm, 1/2" (12.7mm) stickout. .030" at 100 amps, 16 volts, 190 ipm, 1/2" (12.7mm) stickout. Use V knurled drive rolls. Apply 5°–15° leading gun angle in all positions. To develop weld bead, do not weave more than 1/4" (6.4mm).
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Cast Iron
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Tool Steel
Electrodes
Nickel
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Nickel
Silver
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Copper
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Aluminum
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Silver
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